Liquid-cooled reactors

Reducing the volume of construction with
liquid-cooled reactors
With the help of liquid cooling losses are derived specifically about the cooling circuit - and not in the environment.
By use of liquid cooling, the temperatures in the components can be reduced greatly -
ie less stress for the insulation materials and longer life.
Advantages of liquid cooling in chokes.
- Low surface temperature
- Increased service life
- Reducing the volume of construction
-
CNW MC 903
Fully encapsulated three-phase mains choke 4% Uk
- Nominal Voltage: 500 V
- Rated current: 6 - 70 A
- Inductance: 0.42 - 4.88 mH
Mains choke with water cooling for use on the mains side of the converter to reduce harmonics and commutation losses. By using water cooling, higher performances and a smaller design of the device can be implemented. Modular design for IP 00, IP 20 and IP 64/66 possible.
- Conforming to: EN 60289 / EN 61558
- Test voltage: L-L 2,500 V, DC 1min; L-PE 2,500 V, DC 1min
- Rated voltage: U = 3 x 500 V
- Insulation material class: T40/B
- Protection: Variants of IP00 up to IP66 possible
- Climatic Category: DIN IEC 60068-1
- Overload: 1.5 x INnomin 1 min / h
-
CNW MD 903
Three-phase mains choke with indirect cooling 4% Uk
- Nominal Voltage: 400 V
- Rated current: 200 - 1200 A
- Inductance: 0.024 - 0.147 mH
Power Noise Reduction - save up to 20% energy costs.
A mains choke relieved the supply network by compensating the harmonics reactive power. The harmonics and commutation notches are reduced strongly. By efficiently cooling, the power losses are dissipated up to 80% in cooling and reduces heating of switching cabinets. The targeted derivative of the losses via the cooling circuit prevents losses from being discharged into the environment. By using water cooling the temperatures in the components can be reduced greatly - this means less stress for the insulation materials and a longer service life.
Starting currents and current peaks are reduced up to 60%. Mains chokes help to comply with international power quality standards IEEE 519 or EN 61000-3-2.
- Rated current: U ≤ 3 x 400 V
- Short circuit:: Uk 4% (400VAC/50Hz, Irated)
- Frequency: 50/60 Hz
- According to: EN 60289 / EN 61558
- Test voltage: L-L 2,500 V, DC 1min; L-PE 2,500 V, DC 1min
- Insulation class: T40/F
- Protection rating: IP00
- Climatic category: DIN IEC 60068-1
- Overload: 1.5 x Irated 1 min / h
- Cooling medium: Water/Glycol (70/30%)
- Max. Coolant outlet temperature: 50 ° C
- Flow rate: min. 3.6 l/min.
- Pressure drop: <0.5 bar
Typical applications
- Drive systems for motor drives:
- Mechanical engineering
- Elevators / escalators
- Pipes
- Conveyor technology
- Ventilation and air conditioning
- Robotics
- Automation technology
- Power supplies
- Wind turbines
-
CNW MD 854
Liquid-cooled three-phase motor choke 2% Uk
- Nominal Voltage: 400 V
- Rated current: 200 - 1200 A
- Inductance per strand: 0.012 - 0.074 mH
Voltage rise (<200V / us) and current distortions reduce - protect electrical consumers optimally. The motor choke reduces the voltage rise and the voltage spikes between the conductors. Furthermore, the current is smoothed.
Efficient cooling reduces power loss by up to 80% and reduces the heating of control cabinets. The targeted derivative of the losses via the cooling circuit prevents losses from being discharged into the environment. By using water cooling the temperatures in the components can be reduced greatly - this means less stress for the insulation materials and a longer service life.
Losses and heating are minimized and the leakage current reduced. Longer motor cable lengths are possible. By limiting the rate of voltage rise, the motor insulation is protected and, therefore, its life is prolonged. The motor choke also attenuates the conducted interference in lower frequency range very well. The losses and the typical noise in the motor plate can be reduced. Increasing the service life of motors, reduction of edge steepness dv / dt to earth and between phases, reduce motor noise, current smoothing.
- Rated voltage: U ≤ 3 x 400 V
- Reduce the voltage rise dv / dt to < 200V/µs
- Field frequency: 0 - 60 Hz
- Drive switching frequency: up to 150 A >4kHz, from 150 A >1.5KHz
- According to: EN 60289 / EN 61558
- Test voltage: L-L 2,500 V, AC/50Hz 60s; L-PE 2,500 V, AC/50Hz 60s
- Insulation class: T40/F
- Protection rating: IP00
- Climatic Category: DIN IEC 60068-1
- Ambient temperature: 40 °C
- Cooling medium: Water/Glycol (70/30%)
- Max. Coolant outlet temperature: 50° C
- Flow rate: min. 3.6 l/min.
- Pressure drop: <0.5 bar
Typical applications
- Drive systems for motor drives:
- Mechanical engineering
- Elevators / escalators
- Pipes
- Conveyor technology
- Ventilation and air conditioning
- Robotics
- Automation technology
- Power supplies
- Wind turbines
-
CNW MD 953
Water-cooled three-phase mains choke 8% Uk
- Nominal Voltage: 400 V
- Rated current: 200 - 1200 A
- Inductance: 0.012 - 0.074 mH
Power Noise Reduction - save energy costs. The water-cooled power / filter choke CNW MD 953 series has been specially developed for smoothing flows in regenerative converters. By efficiently cooling, the power losses are dissipated up to 80% by cooling and reduces heating of switching cabinets. The CNW MD 953 is also suitable for use as a filter choke in LCL filters.
By using a mains choke the inverter electronics and DC-capacitors will be protected.
Starting currents and current peaks are reduced up to 60%. Mains chokes help to comply with international power quality standards IEEE 519 or EN 61000-3-2.
- Rated voltage: U ≤ 3 x 500 V
- Short circuit: Uk 8% (400VAC/50Hz, Irated)
- Frequency: 50/60 Hz
- According to: EN 60289 / EN 61558
- Test voltage: L-L 2,500 V, 50Hz 60s; L-PE 2,500 V, 50Hz 60s
- Insulation class: T50/F
- Protection rating: IP00
- Climatic category: DIN IEC 60068-1
- Overload: 1.5 x Irated 1 min / h
- Cooling: Water/Glycol (70/30%)
- Max. increased coolant inlet temperature: 50° C
- Flow rate: min. 3.6 l/min.
- Pressure drop: <0.5 bar
Typical applications
- Drive systems for motor drives:
- Mechanical engineering
- Conveyor technology
- Automation technology
- Wind turbines
- Solar systems
-
NTT MD 953
Liquid-cooled three-phase mains choke 8% Uk
- Nominal Voltage: 400 V
- Rated current: 200 - 1200 A
- Inductance: 0.012 - 0.074 mH
Watercooled chokes are available are available with ingress protection ratings IP00 to IP65. REO can utilize several methods of water cooling these components. This provides controlled conduction of heat losses, ensuring that the local environment is not heated. Water cooling ensures that component temperatures are greatly reduced, reducing component stress and increasing product life. REO technology provides excellent heat distribution, preventing the emergence of so-called hot spots.
- Winding material: Aluminum
- Insulation class: F
- Cooling medium: Water/Glycol (70/30%)
- Max. coolant inlet temperature.: 50° C
- Flow rate: min. 3.6 l/min.
- Pressure drop: <0.5 bar
Typical applications
- AFE Drives
-
CNW MD 835
Liquid-cooled 5-limb-motor choke
- Nominal Voltage: 500 V
- Rated current: 450 - 700 A
- Inductance per strand: 0.02 - 0.042 mH
Common problems at the inverter - reduce weight and volume.
In addition to the typical problems at the inverter like voltage rise, symmetrical and asymmetrical current distortions, there is also the problem of common mode noise in multilevel inverters. In operation with common-mode interference occurs already at low currents to strong warming and in nominal operation can lead to the destruction of the choke.
The motor choke CNW 835 reduces the voltage rise and the voltage spikes between the conductors. Furthermore, the current is smoothed; losses and heating are minimized and the leakage current reduced. Longer motor cable lengths are possible. By limiting the rate of voltage rise, the motor insulation is protected and, therefore, its life is prolonged. The motor choke also attenuates the conducted interference in lower frequency range very well. The losses and the typical noise in the motor plate can be reduced.
Voltage rises (<500V / us) will be reduced.
Increasing the service life of motors, reduction of edge steepness dv/dt to earth and between phases, reduce motor noise, current smoothing.
- Rated voltage: U ≤ 3 x 500 V
- Reduce the voltage rise dv / dt to < 500V/µs
- Field frequency: 0 - 60 Hz
- Drive switching frequency: up to 150 A >4kHz, from 150 A >1.5KHz
- According to: EN 60289 / EN 61558
- Test voltage: L-L 2,500 V, AC/50Hz 60s; L-PE 2,500 V, AC/50Hz 60s
- insulation class: T50/F
- Protection rating: IP00
- Climatic Category: DIN IEC 60068-1
- Overload: 1.5 x Irated 1 min / h
- Ambient temperature: 40 °C
- Design: standing on foot angle
Typical applications
- Smoothing of current and voltage in regenerative converters
- Damping of common-mode interference
Downloads
-
-
-
-
pdf
Operating instructions
Operating instructions - REO - Mains chokes, DC chokes Motor chokes, sine-wave filters, du/dt chokesDownload